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Rob's picture

Back Unsealed

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The back of the controller before being sealed up. The switch will be covered and the power wire will have masses of sealant put over it inside the box to act as cable anchor.

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Glue Switch

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We need one momentary push to make switch as a control. This setup works really well - it's a small tactile switch glued (with Araldite) into a hole. To keep things water tight the other side is covered with silicone sealant which still allows enough movement for the switch to function.

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Fit Lenses

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Ledil lenses... they have to be machined a bit to fit over the LEDs when wires are soldered on.

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Testing

Erm... they might be a bit bright, X-ray anyone?

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Wire Up

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Wiring complete. The black 'bulge' in the wire is the bFlex controller. After soldering up just wrap it in electricians tape to stop it shorting on the housing and rattling around.

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Drill Box

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The controller housing with a few holes drilled. Opposite side of this has the LEDs attached. Wires will be fed to them through the small holes you see here.

The two large holes in front are for power wire and control switch.

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Box Fit

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The part with LEDs slides snuggly in - not like this of course, this shot is just to get an idea of size.

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Box + LEDs

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Housing box with LEDs attached. The gap behind the LEDs is where the bFlex controller will fit, then that part slides inside the other.

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Simpson Desert Challenge

In case you are sane enough not to have seen this, results are in:

http://www.desertchallenge.org/race_report_2007....

http://www.mtba.asn.au/news/?IntCatId=20&IntCont...

...only 2 competitors were able to ride the full 100% of the course – 592 km in 9 stages over 4½ days

Soft! </tic>

Whisperer's picture

Equal PB

Date: 
22 Oct 07

Did a 34:06 round Manly Dam this morning on the way to work, equaling my PB!

(carrying lights, work stuff, clothes etc).
Started up the top at the beginning to the single track above the golf course.
Did this one on the Titus, have done the same (34 min and a 'bit') on the Turner but really blew up doing it. Get more speed on the decent to the creek and rough bits with the Turnet, but the Titus is quicker up the hills and through the single track.

W.

Best Mountain Bike