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carbon rotors - update?


stefan43's picture

By stefan43 - Posted on 12 December 2013

i seem to remember some people here ordered carbon rotors off that kettle kickstarter campaign.
i wonder how they're going.
anyone willing to share their experience?

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GAZZA's picture

Correct me if I'm wrong but those people ain't using carbon rotors anymore?

delicious's picture

That was always going to end badly.
I'm about to start selling vented paper rotors at $100 each. Guaranteed to save precious grams from one's bike...
Then, I'll start selling tapeworm eggs packaged as a weight loss pill. I wonder how that that will turn out..

hathill's picture
hawkeye's picture

I think Antsonline had a pair. Interested to know how they went, or didn't.

Antsonline's picture

Just about to head out to dinner - so cant write too much now.
They aren't on my bike though - I did try them, and so did Gav - we battled with them, and even with Gavs XTR 'trail' brakes, they were only 'ok'. The Sram brakes on my bike didn't have enough power.

There wasn't any 'bite' as such. There was power and braking - eventually, but not bite. Not an endo in sight.

I've still got them, and when calipers get more powerful they will be back!

hathill's picture

Taken from Bendix's "Cohesive Friction vs Abrasive Friction", 2007.

How Friction Materials Work

The brakes convert kinetic energy of a moving vehicle into heat. The simplest way for a
brake system to absorb kinetic energy is to break chemical bonds in the rubbing surfaces of
the brake pads and rotor. This is called "abrasive friction", because the pads and rotor act as
an abrasive, pulling each other apart, wearing, and turning the pad into dust.
A more sophisticated way to absorb kinetic energy is "cohesive friction" (or adhesive
friction). Cohesive friction is used in modern non-asbestos organic (NAO) friction materials
such as Bendix General CT.

In order to use cohesive friction, pads deposit a film of friction material on the surface of the rotor. As the rotor passes between the pads, the film and the pad surface heat up and become sticky. The pads and friction film bond to each other then break apart, absorbing
energy. They bond and break apart continuously as the rotor passes between the pads.
Cohesive friction relies on the surface properties of the friction material and transfer film,
which change with temperature. A material that is sticky at 30°C might be very slippery at
150°C. This means that an adhesive friction material must use a cocktail of adhesive
ingredients to maintain the "sticky" properties over a range of temperatures.

Used under its design conditions, a cohesive friction material does not wear the rotor at all, as the rotor iron is protected by the friction film. The pads wear slowly, just enough to keep a supply of adhesive materials at the surface.
No material loss from the pads and rotors means no brake dust.
Cohesive friction is not possible at extreme temperatures, as the adhesives lose their
effectiveness when they get too hot. The only friction available at high temperatures is
abrasive, resulting in accelerated wear for pads that are not optimised for these conditions.
In frequent or sustained high temperatures, a purpose-designed high-performance friction
material should be used. In order to meet their high temperature operating requirements,
high performance materials must use abrasive friction. More abrasion means more dust.

I suspect the problem with the carbon rotors is outlined in the second paragraph where they are not able to hold a layer of pad material to provide the required cohesive friction - this is that initial "bite" you are indoicating they don't have. As mentioned, the temperature range and disc/pad material composition has a lot to do with this.
The other thing to remember is that the carbon brakes used on cars operate at extremely high temperatures due to the relatively high heat capacity/gram as compared to traditional cast iron rotors. They have a melt temperature of 3700 degrees C as compared to cast iron at 1500 degrees C.
I know this all sounds like waffle and you may think it is not at all relevant to MTB but the basic principles still apply.

stefan43's picture

so if i understood that correctly and the issue is with the rotors not holding the film, wouldn't a brake-pad made out of the same material resolve the issue?
what material do high-end car brakes use for pads?

hawkeye's picture

@hathill from my memory of what I read on the kickstarter proposal it talked about needing to transfer pad material to the rotor to get them to work. Maybe organic pads are needed?

I used carbon floating disc brake rotors 15 years ago on r/c model cars but can't remember what the pad material was. Found the same, initial bite was reduced.

phantom's picture

I ordered a set thru the kick starter program and was rather disappointed with the stopping power with standard pads.
Back in August SIC began offering after market pads that were developed specifically for the rotors. What a difference. Thet bedded in almost immediately and now they stop as good as the original steel rotors, if not better. Great modulation and can easily lock the front if that's what you need to do. I have not tried them in the wet as yet and when I go away I still pack the steel rotors and avid pads in the car, just in case.
I'm running Avid XX World Cups with 6" rotors on a Scale RC

hawkeye's picture

So with pads and rotors, I guess you'd say in order to get them to work properly you have to go fully SIC, mate.

Ba-doom tish Eye-wink

skipper_nz's picture

Let us know how the disc's go in the rain, I am building a light weight set of wheels and have looked into getting some of these discs

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